Polymer Science & Engineering

Modeling, Simulation and Optimization

Paper Code: CHE 702

Module I:
Introduction to mathematical Model and Simulation: Concept of Mathematical model, simulation and process analysis.
Lumped and distributed parameters models- hydraulic tank, mixing vessel, simultaneous mass and energy balance.
Modeling of Batch and Continuous Process: Batch heating of multi- component flash drum, Steady-state flow processes involving non-reactive systems-Extraction column (plate type), Continuous heating in a stirred tank using jacket and using coil, Mixing in flow processes.

Module II:
Modeling of Heat and Mass Transfer: Concentration gradient across a bubble plate, Simultaneous heat and mass transfer in packed bed, Start-up of double pipe heat exchangers, Shell and tube heat exchanger, Simulation of multicomponent distillation column: Wanke-Henke bubble method, sum-rate method and simultaneous correction method.

Module III:
Chemical Reactor Simulation: Modeling and simulation of isothermal and non-isothermal operation of batch reactor, CSTR and Semi-batch reactor, Steady-state multiplicities in CSTR, Thermal stability analysis of CSTR, Non-isothermal operation of a single-homogeneous gas phase reaction in PFR, Diffusion and chemical reaction-catalytic reaction in packed bed reactor.

Module IV:
Introduction to Flow sheeting: Concept of flow sheeting,Various methods of flow sheeting-equation oriented approach and modular approach.
Process Optimization: Concept and utility of process optimization one variable optimization (Newton’s method, Secant methods, dichotomous search, Fibonacci, golden search method), Constrained Optimization: Simplex method, Unconstrained optimization: Direct search technique and gradient search technique.

Text Book/ References:

  1. Luyben, W.L., Process modeling simulation and Control, MGH
  2. Edger, T.F. and Himmelblau, D.M., D.M., Optimization of Chemical Process, MGH
  3. Henley and Seader, Multistage separation
  4. Froment and Bischoff, Chemical reactor analysis and design, Weiley.
  5. Westerberg, A.W., Hutchinson, H.P., Motard, R.L., and Winter,P., Process Flowsheeting, CUP(1979)
  6. Systematic method of Chemical Process Design- L.T. Biegler, I.E. Grossmann, and A.W. Westerberg, Prentice-Hall International, Inc.
  7. Chemical Process Simulation : Wiley Eastern Ltd., New Delhi, Asghar Hussain